Rod/ Plate/Pipe Horizontal Continuous Casting Machine

Application:
Horizontal Continuous Casting Machine is a production lines for producing the rod, tube, bar, plate, billet, wire, strip of copper/Aluminum or other metals. And This production lines are widely service for the industries like produce the electric wire, cable, electron, lock making, water heating equipments, refrigeration .

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Resistance horizontal continuous casting machine

- Applications:
- This set of equipment is suitable for metals with low melting point, such as aluminum, zinc, tin, magnesium, etc. Can produce bars, plates, pipes. It has convenient and quick, simple operation, high-efficiency and energy-saving intelligent horizontal continuous casting machines. Because of its low power demand, low loss, easy start, precise temperature control, etc., it greatly improves production capacity and reduces production costs.

Features and Advantages:
1.Melting furnace: Induction furnace is used to melt and provide liquid metal. The electromagnetic stirring function of induction heating can directly heat and stir the whole metal liquid in the furnace, which can make the metal liquid composition more uniform.
2.Holding furnace: The liquid metal alloy is kept warm by the resistance holding furnace, and the inner furnace chamber is made of refractory material to reduce heat dissipation. Built-in thermocouple temperature measurement, real-time temperature monitoring and feedback to the power cabinet. The heat preservation furnace is heated by silicon carbon rod, and the whole liquid metal alloy is heated directly in the furnace for heat preservation. Special designed billet crystallizer assembly can fit with the crystallizing requirement.
3.Traction machine: Each billet is drawn and cast by a pair of rollers, and the servo motor is used as the driving system, which can achieve high rigidity, high precision and micro-clearance drive. The upper roller is connected by the cylinder, tightly fitting, the upper roller is pressed down, and the lower roller is driven, avoiding the instability of the traditional continuous casting machine spring compression.
4.Metal rods can be rolled up at the same time, and the speed regulating device can adapt the continuous casting speed and traction frequency. The motor can uniformly wind the finished metal rods into disks through the clamping wheel group, which is simple to operate.

Induction horizontal continuous casting machine

Applications:
This set of equipment is suitable for metals with high melting point, such as copper, high temperature alloy, steel, iron, nickel, cobalt, chromium. The scope of application is wildly compared with resistance HCC whatever the small size billet or bigger size billet. The equipment is able to produce the rod, tube, bar, plate, billet, wire, strip. This production lines are widely service for the industries like produce the electric wire, cable, electron, lock making, water heating equipment, refrigeration.

Features and Advantages:
1.Melting furnace: Induction furnace is used to melt and provide liquid metal. The electromagnetic stirring function of induction heating can directly heat and stir the whole metal liquid in the furnace, which can make the metal liquid composition more uniform.
2.Holding furnace: The holding furnace can be started or stopped at any time according to production plan.Through PID temperature control system, the furnace can keep the molten metal alloy heat preservation and keep the proper continuous casting temperature. Special designed billet crystallizer assembly can fit with the crystallizing requirement.
3.Mold holder: precise mold positioning, oscillation resistance of support rod. Mold bracket is rigid enough to prevent rod oscillation and bracket deformation under heat. Thick steel plate steel box structure with water cooling.
4.Traction machine: Different casting systems can be customized according to working conditions. Single power roll or double power roll, the AC servo motor is used to form the power system of the casting machine, and the universal coupling can be selected to adapt to the working condition requirements of large casting billets.
5.The traction machine adopts high-precision intelligent motor drive combination, which can adjust forward and backward, traction beat, traction speed can be accurate to 0.01MM, and pause and tow time can be accurate to 0.01 second. There are two configurations.
6.The crystallization mold replacement is fast and convenient, and can be completed within 5 minutes. The mold and crucible fit closely to avoid metal leakage.
The casting system can achieve high rigidity, high precision and micro-gap transmission. The drawing speed of the casting machine is adjustable with the servo motor. The speed and frequency of continuous casting can be controlled, and a variety of continuous casting rhythms.

Specification:

Item	Horizontal continuous casting machine
Output	Customized
Holding furnace	Induction furnace or resistance furnace
Furnace body capacity	100KG-6Ton
Casting Metal	High temperature alloy (iron-base alloy, nickel-based alloy, cobalt-base alloys) Nonferrous metals (copper, aluminum, zinc, tin, silver, gold) Ferrous alloys (steel, iron)
Type	Horizontal type
Power supply	Electric
Power	Customized
Crystallizer	Designed by different metal
Strands	Customized
Drawing Speed	50mm-800mm/min
Available casting billet	Tube / Round bar / Square / Strip
Reference Picture

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